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MediClean-Pulse: Pulsed Fiber Laser Cleaning System for Medical Implant Surface Preparation

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  • Overview

Overview

MediClean-Pulse: Pulsed Laser Cleaning for Medical Implant Surface Preparation

The MediClean-Pulse is a pulsed fiber laser cleaning system designed for the precise removal of surface oxides, machining residues, and organic contaminants from medical implants and surgical instruments. Its non-contact, chemical-free process is fully compliant with ISO 13485 quality management requirements and FDA 21 CFR Part 820 manufacturing standards.

Key Features

  • 100W pulsed fiber laser: nanosecond pulses for selective ablation without substrate damage
  • Selective cleaning: removes oxides and residues while preserving base material surface finish
  • Programmable scan patterns: uniform cleaning of complex 3D implant geometries
  • Cleanroom-compatible design: ISO Class 7 rated enclosure, HEPA-filtered exhaust
  • Full audit trail: process parameters logged per batch for 21 CFR Part 11 compliance
  • Validated process: IQ/OQ/PQ validation documentation available

Technical Specifications

Laser Type Pulsed Fiber Laser
Laser Power 100W average
Pulse Duration 10–200ns adjustable
Repetition Rate 20–2000kHz
Scan Area 200mm × 200mm (galvo) + 5-axis stage
Cleanroom Rating ISO Class 7 compatible
Compliance ISO 13485, FDA 21 CFR Part 820 & 11

Applications

Pre-coating surface preparation for titanium hip/knee implants, removal of laser welding oxides from pacemaker housings, cleaning of surgical instrument hinges and joints, and decontamination of reusable surgical tools prior to sterilization.

Chemical-Free Cleaning for Regulatory Compliance

Chemical cleaning agents introduce residue risks and require extensive validation for medical device applications. The MediClean-Pulse eliminates chemical handling, reduces validation burden, and produces a reproducible, quantifiable cleaning result — making it the preferred choice for Class II and Class III medical device manufacturers seeking to simplify their cleaning validation under ISO 13485.

MediClean-Pulse: Pulsed Fiber Laser Cleaning System for Medical Implant Surface Preparation

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